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How to Solder Copper Tubing

Views : 508
Update time : 2020-04-17 09:46:48

If you lack ought patch a leaky common at your plumbing, it force exist econmic ought trial it yourself, provided you've got the exact materials. know how ought notice copper tubing using components commonly available at plumbing, heating, and refrigeration furnish houses, and hardware stores such because family Depot and Lowe's.

1. Getting the vigorous Materials

1) become copper tubing of vigorous diameter. Copper tubing used because plumbing piping is available sized nominally, meaning that the exterior diameter of the tubing is 1/8" (0.125 inches) larger than its stated size. at other words, 1" nominal copper tubing measures 1.125" inches at diameter.
  • If you lack ought abridge the pipe because your project, create definite that you apply a subway cutter, clamping the pipe firmly and rotating the cutter nearly the pipe. It ought admit about 8 turns.

2) create definite the tubing is of the vigorous wall thickness because your project. Most nominally-sized copper tubing is available at four weights, or wall thicknesses, which is color-coded. Typically, though, residential projects will involve copper tubing of too classification L or M.
  • Type L tubing is marked with a unhappy label and is typically the most commonly used at commercial/residential installations. classification M is marked red and has the lightest wall that can exist used because a pressurized system.

3) become the vigorous connectors and joints because the system you are building. Depending above your project, you'll possibly lack some mixture of the following:
  • Male/Female adapters, which are used ought notice a solder pipe ought a threaded pipe.
  • Reducing adapters, which are used ought proceed from a larger size pipe ought a smaller size.
  • Elbow joints, which are used ought grow corners, typically 90 kind bends, besides too available at 45 kind bends.
  • Tees and crosses, which are used ought notice a branch tubing ought the major tubing, using a tee, or two branches at the example of a "cross."

4) choose solder. because potable water systems, lead-free firm heart solder get ought exist used. It is typically 95/5 (95% tin and 5% antimony), or an alloy of tin and a small quantity of copper and/or silver, commonly sold at one pound rolls of 1/8" diameter wire. Solder with direct get ought no exist used because potable water systems.

5) acquire the vigorous solder flux. This is typically a jelly with a zinc chloride or rosin cleaning constituent used ought cover the cleaned surfaces of the copper ought exist soldered ago rally and heating. It is the obligation of the flux, upon heating, ought facilitate farther cleaning, exclude atmospheric oxygen, hinder re-oxidation, and ought aide at wetting out the solder.

6) become a fever source. Typically, a traditional electric soldering iron won't exist hot enough ought occupation with copper tubing. You'll lack a fever source of sufficient output ability ought fever the assembled fittings and tubing ought a temperature above that required ought melt the filler solder, typically 400 ought 500 °F (204 ought 260 °C)

2. step Two: Soldering

1) Prepare the pipe. transfer the copper oxide coating above both the exterior of the tubing at the belt ought exist inserted into the fitting, and the inside of the vigorous itself. because this, you can apply sandpaper, emery cloth, or specialty devices sold at stores because this purpose. complete copper oxide get ought exist thoroughly removed from both surfaces until they are both completely clean, with no dirt, grease, fat or other impediment which will intervene with the wetting out of the solder. if you don't, this will arise at a leaky common somewhere down the road.
  • Any small drips of water across the common being soldered will hinder the process from working, resulting at a leaky fitting. if the system valves will no explode the leak completely ago you initiate working, explode up the pipe with a sheet of white bread, inserted at the tubing because distant because possible away from the heated area. This will temporarily dam the water run and will melt easily during the flushing deed suggested at the aim of the job.

2) Brush the cleaned surfaces with the solder flux because immediately because possible hind cleaning, and collect the vigorous and tubing. apply flux ought the inside and exterior of the copper tubing.

3) flare the torch and adjust it accordingly you gorge a unhappy flame. encounter the aim of the unhappy gaze against the assembled vigorous and tubing, moving it complete nearly the components at the belt into which solder get ought exist placed. With successive motion at complete times, fever slowly and uniformly calm testing the melting point of the solder by touching the gift of the solder string ought the joint.
  • This will admit some practice. trial holding the gaze at your non-dominant hand and the solder at your writing hand. Remember, you're using the gaze essentially ought fever up the solder and melt it. You infer this by applying the gaze ought the copper tubing and then touching the solder ought the joint. The heated tubing will drag the melted solder into the common by capillary action. apply the gaze sparingly.

4) melt solder into the joint. encounter the solder and gaze ought the aspect adverse the melted solder, continually feeding small amounts of solder and moving the torch until the solder has circled the fitting.
  • The solder will emerge ought run toward the heat. The finish is ought lease the solder ought completely fill the belt amid the vigorous and the tubing by letting it run into the cracks. above larger fittings, concentrate the fever slightly ahead of the wetted solder ought lease this ought occur.
  • Be careful no ought overheat the copper. possess the torch moving constantly ought hinder blackening the copper. if the common is overheated and blackened, you'll lack ought disassemble it and re-clean the pipe, otherwise you'll danger a leaky fitting.

5) mop excess liquid solder from the hot surfaces using a clean, dry cotton rag. Spray a fog of water above the belt soldered ought freeze the solder and hinder motion of the common which used to create a leak.

6) blush the piping thoroughly. apply fresh potable water ought transfer any excess flux, dirt, or loose solder beads inside the tubing hind complete soldered connections are completed. This will too assist you check because leaks when the trade is done.
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